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Pure digital packaging production creativity with clever collaboration

Case Studies, General News

 

By Simon Lewis, Senior Vice-President, Marketing, Strategy &Business Development, Highcon Systems Ltd

 

Highcon Systems prides itself on being print agnostic.

We can digitally die cut all kinds of print. And we take pride in working with everybody who is driving the digital revolution, enabling faster job turnaround, radical economics and great print quality.

One of the companies we have been delighted to work with over the last few years has been Koenig & Bauer Durst, an important digital driver in the folding carton and corrugated space.

The power to inspire and unbox fresh new possibilities was perfectly demonstrated with Koenig & Bauer Durst and Scodix during drupa 2024.

The unique, in the moment, collaboration perfectly demonstrated how same-day turnaround pure digital production can quickly become a production reality.

The examples of how packaging can transcend the ordinary included a premium whisky box printed on the Koenig & Bauer Durst VariJET 106, digitally embellished with Scodix’s Ultra 6500 SHD machine and completed with our Beam 3 digital die-cutting system.

These were live demonstrations of a true digital production platform, which perfectly illustrated what converters can achieve for their own customers and the kind of new value propositions that are possible.

The result: transformation into a complete shelf-ready package.

There is no time like the present. Mainstreaming digital die cutting, embellishing and printing.

 

17. December 2024
https://www.koenig-bauer-durst.com/wp-content/uploads/2024/12/DSC_8002-1-scaled.jpg 1707 2560 Helmut Kremers https://www.koenig-bauer-durst.com/wp-content/uploads/2023/02/koenig-bauer-durst.png Helmut Kremers2024-12-17 08:12:492024-12-17 08:12:49Pure digital packaging production creativity with clever collaboration

Giving dog food packaging the woof factor

Case Studies, General News

By Anthony Memme, Digital Print Manager, Atlantic Packaging Products Ltd

 

Traditional dog food packaging can be a little ruff and we want to give consumers paws for thought by shaking things up.

We are going to unleash some creativity with a plan to add the top 10 most common dog breeds to our customers’ packaging to bring a more customized experience to market.

It will be a howling success by enabling customers to feel more connected with their brands and helped increase loyalty.

The ability to quickly and easily create perfect personalized packaging is made possible by our Koeing & Bauer Durst Delta SPC 130 digital press system that uses food-safe water-based inks.

It empowers us to help brands to explore the impact of their approach in a scalable way while being able to adapt in response to immediate feedback.

Now we are very excited to be taking the lead to show we can help other brands forge stronger connections in Canada and further afield and be top dogs with their customers.

 

12. December 2024
https://www.koenig-bauer-durst.com/wp-content/uploads/2024/12/Bild1.png 297 1027 Helmut Kremers https://www.koenig-bauer-durst.com/wp-content/uploads/2023/02/koenig-bauer-durst.png Helmut Kremers2024-12-12 09:59:332024-12-12 09:59:33Giving dog food packaging the woof factor

Delivering topline service with a hands-on approach

Events, General News

By André Menge, Service Manager, Koenig & Bauer Durst

 

It’s been a whirlwind first three months in my new role as service manager for Koenig & Bauer Durst.

Coming from the semi-conductor industry, it was always going to be a steep learning curve. However, everybody has been so accommodating and welcoming as we continue to ramp up our service offering to our international customer base.

Everything is done with the customer always the prime focus. We strive for the highest possible standards and quality – all achieved through direct and open communications.

One of the highlights for me has been practical on-the-job training and meeting so many interesting people. It’s important to be ‘hands-on’ to expand my knowledge base.

Some people unaware of my job title at first were surprised when I wanted to do some practical maintenance during my initial two-week induction.

It’s not just pushing the button and being the voice at the end of a phone.

Having a close working relationship with the technicians who are on site and understanding the service tool is crucial.

My aim has been to soak up as much information as possible in the shortest possible time and get to know my colleagues from within Koenig & Bauer Durst, as well as colleagues from our two parent companies.

Helping to facilitate even better communication between all three companies is an important part of my role, as is visiting the customers to understand their requirements.

It is good to see how all the people are working so closely together. We are a great team!

 

 

9. December 2024
https://www.koenig-bauer-durst.com/wp-content/uploads/2024/12/30934-Portrait-Andre_DSC_8994-scaled.jpg 2560 1707 Helmut Kremers https://www.koenig-bauer-durst.com/wp-content/uploads/2023/02/koenig-bauer-durst.png Helmut Kremers2024-12-09 07:20:382024-12-09 07:20:38Delivering topline service with a hands-on approach

Your digital journey: we’re here to support every step

Case Studies, General News

By Harald Kuenz, Head of Project Management & Service at Koenig & Bauer Durst

 

Starting in digital printing is not just about technology; it’s about transformation.

Digital production opens doors to new profitable opportunities like customization and barcoding, allowing brand owners and converters to respond to market demands with unprecedented speed.

However, this journey moving from one technology to another is not without its challenges. Shifting operational mindsets from traditional methods to digital approaches can be daunting.

Expanding the limited knowledge that often exists within organizations, and finding the right champions to advocate for this new direction, are hurdles many customers face. Additionally, the immediate pressure to increase volumes when digital capabilities are introduced can be overwhelming.

The process of installing a digital press for the first time is more complex than simply swapping out an old flexo or offset press. Many challenges arise when sales begin only after sign-off, pre-press isn’t adequately prepared for digital requirements, or when production steps aren’t adjusted to align with a digital press’s capabilities.

To address these frustrations, we’ve developed a holistic approach to support our clients every step of the way. This approach focuses on aligning end-to-end processes and ensuring that everyone involved is fully equipped and informed about what’s expected.

Our strategy emphasizes comprehensive training during both the project preparation and ramp-up phases. Here’s what we offer:

  • Pre-press & application training: Learn the ins and outs on our Delta SPC 130, either by visiting us in Lienz or, when offered, to a customer site.
  • Job transitioning: Master the skills to transfer jobs from flexo to digital smoothly.
  • Digital adaptation: Discover how to modify jobs to meet digital requirements.
  • Hands-on printing experience: Gain confidence yourself to print.
  • Best practices: Understand what works and what to avoid in digital printing.

We create tailored plans that reflect our customers’ realities and help them achieve their production goals. By doing so, we ensure the highest level of uptime and customer satisfaction.

At Koenig & Bauer Durst, we believe in the power of learning and feedback. We never stop improving our processes or exploring better ways of working together. Your insights are invaluable to us, and we are committed to evolving alongside our clients.

As you start your digital journey, remember that you’re not alone. With the right support and guidance, the transition can be seamless and fulfilling.

Together, we can navigate the challenges and celebrate the victories, ensuring that your venture into digital production printing is a resounding success

3. December 2024
https://www.koenig-bauer-durst.com/wp-content/uploads/2024/12/Harald-Kuenz.jpg 1668 2397 Helmut Kremers https://www.koenig-bauer-durst.com/wp-content/uploads/2023/02/koenig-bauer-durst.png Helmut Kremers2024-12-03 15:19:142024-12-03 15:20:59Your digital journey: we’re here to support every step

Press productivity – supporting our customers

Case Studies, General News

By Andreas Rogl, Application Engineer, Koenig & Bauer Durst

 

A comprehensive customer support approach is offered to all customers for our single-pass digital presses serving the corrugated and folding carton markets.

Digital enables production agility, managing short job runs, reducing time to market, and limitless customization. But for many it’s still a new and developing technology.

Here are the main points of how we help our customers in their digital journey:

  1. Pre-installation support: The process begins with pre-installation training and consultation, ensuring all team members are familiar with the new technology and its integration into existing workflows.
  2. Onsite optimization: Onsite visits focus on optimizing production workflows, including stack handling and paper quality, to enhance overall efficiency.
  3. Training and communication: Extensive training is provided for all relevant personnel to foster strong communication, enabling quick resolution of operational challenges. At one customer site, a dramatic productivity improvement resulted from comprehensive training programme given for all core staff, even for the operators.
  4. Key considerations for success:
    • Board quality: Our customers usually have a wide variety of paper and corrugated boards and, of course, tend to maximize cost savings. We help them to choose the best corrugated boards for the Delta SPC130 to save money and to achieve the best production output on the press.
    • Maintenance: As volumes grow, I’ve experienced some customers running three shifts on a 24-hour basis. Time for maintenance is limited. Therefore, we train our customers to perform maintenance in the most efficient way and to keep their uptime on the highest level.
    • Software and workflow optimization: Keeping software updated and grouping similar tasks can improve efficiency.
    • Cost efficiency: Strategies like optimizing ink usage and energy settings can reduce costs per m².
    • Communication: It’s essential that everybody who is involved in the operational processes around the Delta SPC130, from pre-press to operators, speaks the same language. We support them with knowledge transfer and training.
  5. Ongoing consultancy: Customer support extends beyond installation, with regular account reviews to address challenges, explore new opportunities, and stay informed about industry trends.
  6. Investment in knowledge: The partnership is positioned as a long-term investment, focusing on expanding clients’ digital knowledge and ensuring profitability.

Overall, the approach emphasizes a holistic strategy to maximize the capabilities of digital presses, ensuring clients can fully leverage their investments.

 

21. November 2024
https://www.koenig-bauer-durst.com/wp-content/uploads/2024/11/Andreas-Rogl.jpeg 853 1280 Helmut Kremers https://www.koenig-bauer-durst.com/wp-content/uploads/2023/02/koenig-bauer-durst.png Helmut Kremers2024-11-21 13:35:342024-11-21 13:40:00Press productivity – supporting our customers

Sound out the rockstar of corrugated printing at TMV

Events, General News

By Matthias Krautgasser, Senior Product Manager, Koenig & Bauer Durst

 

The corrugated printing market is evolving at breakneck pace. What worked yesterday will soon be outdated.

Your customers want everything, and they want it now. How will you keep up successfully?

The pressure isn’t just internal; it is external too: regulations, sustainability, environmental responsibility.

But this can be turned to your advantage. Meet the rockstar of corrugated printing!  The Delta SPC 130, the only machine flexible enough to keep up with the constant changes in the market.

I’ll be explaining our philosophy and market approach at next week’s TMV meeting in Seeheim on Monday Nov. 18th in the Spotlights starting 11:00 am.

My presentation, entitled “Stronger together for an answer to your needs”, will cover many topics. These will include small print runs, large formats, campaigns, promotions, fast turnaround times. Whatever the customer decides, the machine delivers.

Our entry-level Delta SPC 130 is the Core model, which provides your flexible entry into the world of digital printing. If small isn’t enough… think bigger!

The Delta SPC 130 grows with you. Automatic feeding, stacking, additional colours, primer, white, (digital water-based primer, and digital water based white) your production capacity grows with your demands.

The Delta SPC 130:  modular, expandable, adaptable, this machine can handle it all. We are very flexible, growing to your needs and cope with the challenges.

Talk to us and shape your future before someone else does!

13. November 2024
https://www.koenig-bauer-durst.com/wp-content/uploads/2024/01/Matthias-Kruatgasser.jpg 602 602 Helmut Kremers https://www.koenig-bauer-durst.com/wp-content/uploads/2023/02/koenig-bauer-durst.png Helmut Kremers2024-11-13 11:00:592024-11-21 13:36:17Sound out the rockstar of corrugated printing at TMV

VariJET provides perfect color match for brands

General News, Innovation

By Maik Laubin, VP Sales, Digital Printing Solutions, Sheetfed Koenig & Bauer

 

The incredible versatility and capabilities of the VariJET 106 and benefits of hybrid production are answering the calls from brands for precise color matching in digital printing.`

Brands require color consistency with exact color matches to maintain identity across various media, as color variations can dilute brand recognition.

The opening of the new VariJET 106 Customer Demo Center in Radebeul allows potential clients from diverse sectors (cosmetics, pharmaceuticals, healthcare and food & drink etc.) to see live printing, reinforcing confidence in the technology for folding carton markets.

Coating and finishing units can be flexibly configured before and after the digital printing unit to realize a variety of inline finishing options. Customers pay a particular interest in the double-coater configuration of our VariJET.

They also like the preciseness in terms of printing fine lines and small text, as well as barcodes. Variablility and serialization are something to be explored and are only manageable with our software cost efficiency.

That is why we are so proud to have Durst’s software supporting the VariJET, which is established with over 1,000 systems globally, contributing to high productivity and reliability.

With declining run lengths and demands for faster times to market, there’s a shift towards hybrid solutions combining digital and offset printing, which the VariJET complements effectively.

Increased visitor interest at the Demo Center indicates strong demand for testing capabilities and hands-on experience with the technology.

Overall, the VariJET 106 is positioned as a cutting-edge solution for brands seeking consistent color quality and efficient production in packaging

Koenig & Bauer is convinced that the VariJET digital and Rapida offset technologies are a perfect, complementary match for hybrid production.

I urge you to visit us in Radebeul to test files you bring and print on your own substrates. You’ll be amazed at the advances we have made in folding carton production in such a short time.

7. November 2024
https://www.koenig-bauer-durst.com/wp-content/uploads/2024/11/Maik-Laubin_blog-07-11-24.jpg 1038 1557 Helmut Kremers https://www.koenig-bauer-durst.com/wp-content/uploads/2023/02/koenig-bauer-durst.png Helmut Kremers2024-11-07 15:29:572024-11-13 15:36:19VariJET provides perfect color match for brands

A catalyst for corrugated change

Case Studies, General News

By Jeff Wettersten, VP Packaging, Keypoint Intelligence

Historically digital printing has been positioned to address high graphics on white corrugated board. The technology was ideally suited to only around a third of the market – until now.

The introduction of water based inks, and the ability to print white ink on kraft, is an industry step change that addresses the other two thirds of the market.

It will accelerate adoption and promotion of digital print throughout the market place.

It will deliver great value to not only to the corrugated converter but the brand as well.

It will be a catalyst, or a potential catalyst, for driving this market forward.

One sector where its application could have a significant impact is food and beverage when you begin to look at retail ready packaging that goes on the shelf.

When using kraft you need image quality that delivers. It brings kraft back into play as a lower cost alternative for many applications within the retail environment. And it will extend well beyond food and beverage into industrial markets as well.

Sustainability will also come into play. The availability of white ink, and white ink printed on kraft, will be a positive sustainability message for both brands and converters.

You are no longer using a proprietary material around chemi or bleached white where that sustainability is not a positive as kraft. It will also have an impact within the recycling and waste stream due to de-inking and reclaiming the native kraft fibres.

Converters need to begin to gravitate towards digital printing. It delivers a competitive differentiation in the market place.

We are very optimistic, as are the brands, about the future of digital print.

 

30. October 2024
https://www.koenig-bauer-durst.com/wp-content/uploads/2024/10/IMG_7595-1-scaled.jpg 1920 2560 Helmut Kremers https://www.koenig-bauer-durst.com/wp-content/uploads/2023/02/koenig-bauer-durst.png Helmut Kremers2024-10-30 13:47:432024-10-30 13:48:31A catalyst for corrugated change

People need more art in their lives!

Case Studies, General News
Read more
18. October 2024
https://www.koenig-bauer-durst.com/wp-content/uploads/2024/10/Headshot-Photo.png 1900 1900 Helmut Kremers https://www.koenig-bauer-durst.com/wp-content/uploads/2023/02/koenig-bauer-durst.png Helmut Kremers2024-10-18 12:39:402024-10-18 12:40:20People need more art in their lives!

Core! Your entry ticket into corrugated industrial digital printing world

General News, Innovation

By Matthias Krautgasser, Senior Product Manager, Koenig & Bauer Durst

 

Versatile, flexible, fast and a perfect fit for converters wanting to step into the world of industrial printing in corrugated markets.

These are among the hallmarks for the Delta SPC Core that is the latest addition to our award-winning portfolio of single pass presses for the corrugated markets.

And we couldn’t be happier with the initial reactions from converters and customers to this newly launched press that is an entry-level ticket into digital printing within corrugated markets.

Based on Koenig & Bauer Durst’s established, market-proven Delta SPC 130 Automatic press, the Core is designed to grow with your needs, whether you’re scaling up in volume or adjusting to specific application requirements, such as special colors (orange, violet, green), water-based white, and primer.

Make no mistake: the Delta SPC Core may be ‘entry level’ but is still for industrial scale production – and fully scalable.

With a smaller footprint (measuring 20 metres from end to end), it will fit into many plants. The Delta SPC Core comprises four components: an easy-to-use feeder, main printer, a compact Eco+ energy-efficient drier and single-sheet stacker with a print size ranging from 1mm to 12mm in thickness.

The Delta SPC Core will deliver the series’ most impressive price performance ratio for converters with media sizes up to 1.30meters width (51 inches) by up to 2.80m (83 inches) length for corrugated box plants. It will be suitable for converters with annual production volumes of between 3 and 5 million square meters (32 and 54 million square feet) annually by printing 60m/min (197ft/min) on coated and 90m/min (295ft/min) on uncoated boards.

The Delta SPC Core is a clear answer to the requirements of the corrugated market for entry-level solutions and offers opportunities for growth in terms of new applications and productivity.

We can enhance the Delta SPC Core, transforming it into a high-performance powerhouse or an embellishment expert. The printer is engineered for precise customization to match your exact production needs. Proudly made in Austria, the home of the Delta SPC family.

This industrial production single-pass digital press is aimed at converters looking to transform to digital production or upgrade from their current digital system, including the possibility for in-field upgrades to increase throughput and/or application range.

Target customers will include box plants and companies doing display and boxes. Available now, lead times are between 6-8 months.

We expect to confirm details of our beta test customers soon with production starting in the first half of 2025.

Watch this space!

14. October 2024
https://www.koenig-bauer-durst.com/wp-content/uploads/2024/10/DELTA-SPC-130-CORE-01.jpg 11996 12000 Helmut Kremers https://www.koenig-bauer-durst.com/wp-content/uploads/2023/02/koenig-bauer-durst.png Helmut Kremers2024-10-14 11:58:562024-10-14 14:07:26Core! Your entry ticket into corrugated industrial digital printing world
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Product News & Innovations

  • Why the future is bright for folding carton packaging27. January 2026 - 13:02
  • New opportunities surface with VariJET 10615. December 2025 - 16:32
  • Mondi expands digital printing to include white and creates new branding opportunities on brown corrugated board24. September 2025 - 17:13
  • A holistic approach for best customer solutions28. July 2025 - 10:17
  • Enhancing security with VariJET23. July 2025 - 16:54

Case Studies

  • Smurfit Westrock Herzberg takes production to a new level with a top-of-the-line digital printing machine.16. January 2026 - 11:47
  • New regs – the big steps for converters to take now!12. September 2025 - 11:06
  • Are you riding the wave of water-based digital printing technology?18. June 2025 - 10:34
  • Banknotes to VariJET 106 – My Journey in Print17. April 2025 - 9:50
  • Enhancing the consumer experience10. April 2025 - 9:29

Events & Happenings

  • Spotlight on Thailand – See us at Pack Print International!12. September 2025 - 11:01
  • Open House Event Featured in the Folding Carton Industry Magazine14. July 2025 - 14:14
  • Inspirational insights underscoring the power of innovation2. July 2025 - 16:00
  • Sparking new ideas in folding carton with VariJET 10622. April 2025 - 11:02
  • Koenig & Bauer Wins Best Folding Carton Case Study at Digital Packaging Summit18. December 2024 - 16:14

Koenig & Bauer Durst GmbH
Friedrich-Koenig-Str. 4
97080 Würzburg
Germany

Phone: +49 931 909 0
Email: info@koenig-bauer-durst.com

Koenig & Bauer Durst: digital packaging printing

CONTACT
CAREERS
LEGAL NOTICE
DATA PRIVACY STATEMENT
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Koenig & Bauer Durst: digital packaging printing

Koenig & Bauer Durst GmbH
Friedrich-Koenig-Str. 4
97080 Würzburg
Germany

Phone: +49 931 909 0
Email: info@koenig-bauer-durst.com

CONTACT
CAREERS
LEGAL NOTICE
DATA PRIVACY STATEMENT
GENERAL TERMS AND CONDITIONS

© Copyright - Koenig & Bauer Durst
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